Product Description

1. Automatic Feeder System

Equipped with an advanced side lay offset feeder, capable of feeding up to 15,000 sheets/h. Non-stop pre-stack feeding improves operational efficiency.

2. Overlapping Regulator System

Servo-driven control ensures precise and stable overlapping with an error margin within 2mm.

3. Drying & Heating System

• 800mm diameter bulk drying roll with Teflon coating for optimal glue drying efficiency;

• Large heating roll using electromagnetic and oil heating to guarantee heating efficiency and lamination quality at high speeds.

4. Main Machine Body

25mm thickened machine walls enhance structural stability and extend service life.

5. Driving & Pressure System

• Three-row chain drive: Specialized design minimizes transmission lines, enabling high-speed lamination with low noise;

• Fully pneumatic pressure control ensures uniform pressure distribution and easy adjustment.

6. Man-Machine Interface System

Features a 10-inch color screen with PLC system for intuitive and convenient operation.

7. Cutting Systems

• Flying Knife: Uses imported German ultrasonic probes and chains with servo control for high-precision cutting;

• Hot Knife: Dual servo systems ensure cutting accuracy, with a 600°C heat-treated blade resistant to deformation. Top Baumer sensors maintain precision during high-speed operation.

8. Paper Handling System

• Anti-Curvature Device: Prevents paper curling and ensures smooth processing, especially for thin paper;

• Corrugated Delivery: Facilitates easier and more efficient paper collection.

9. Appearance & Stacking System

• Car Body Enclosure: Full machine coverage with glossy, wear-resistant car-body finish;

• Automatic Stacker: Sensor-controlled paper pile lifting/lowering, supporting up to 1060mm pile height. Side and front alignment devices ensure neatly stacked paper.

Technical Parameters

Max. sheet size	1080*1000mm
Min. sheet size	350*295mm
Paper thickness	Disc Cutter 80-500gsm Flying knife 80-500gsm Hot Knife >127gsm
Height of feeding pile	1160mm
Height of stacker pile	1260mm
Machine speed	105m/min
Working speed	Disc cutter 80-100m/min Flying knife80-100m/min Hot knife 70-80m/min
Machine power	68kw
Working power	25-30kw/h
Dimension of machine	L13500×W3000×H3100mm
Machine weight	12000kg
Available size W 1080m * L 1000mm//1100mm/1300mm/1500mm/1700mmm W 1280m * L 1000mm/1100mm/1300mm/1500mm/1700mmm W 1480m * L 1000mm/1100mm/1300mm/1500mm/1700mmm

Component Introduction

1. Automatic Feeder

We adopt offset feeder head (max speed 15000sheet/ hour), that makes the sheet feed more stable and smoother. The feeder is non-stop type with pre-stack guide device, which can keep the machine running when run out the paper pile. German Becker vacuum pump guarantee the stable feeding.

2. Sheet Delivery Platform

Servo system to control the side lay and front lay connect with feeder in high precision, that guarantee the overlapping error within 2mm.

Moveable gear adjustment sheet deliver table that convenient for different sheet size

3. Laminating Unit

Heating roller by electromagnetic heating plus oil heating, double heating systems guarantee the prompt pre-heating and make the temperature to 180℃ and can keep constant temperature in high speed laminating.

Pressure rubber roller controlled by fully pneumatic system, the pressure would highly uniform and easy to adjust without bubbles、spots or wrinkle.

4. Glue Coating unit

High precision processing double metal rolls glue coating system to support low glue consumption (2-4g/m2)

Adjustable glue coating quantity to match different materials and running speed.

Outside moving glue coating unit: the glue coating rolls are moved outside of machine (drying unit), so the glue will not dry on rolls because of hot air.

5. Drying system

Special design IR lamps set inside of drying roll, that make the glue drying fast but with low power consumption.

Blowing fans plus exhaust fan recycle the hot air and energy saving

Teflon coating surface to uniform the temperature and glue Sticking prevention that easy for cleaning and maintain.

6. Film Unwinding

Install air shaft for film unwinding with auto tension controller. Special design for big diameter film roll and the roll can be adjusted to right and left.

7. Waste Film Slitting and Rewinding

Moveable waste film rewinding to modify the jumbo film width that can fit for paper sheet size.

8. Disc Cutter With Pneumatic System

Multiple blades disc cutter for BOPP film with pneumatic sheet separating, that makes the laminated sheets without margin, and prepare for next process.

Two sheeting roll system can effectively sheet paper, special concave-convex roll make sheet smoothly and antislip.

9. Sand Wheel

Sand wheel instead of disc cutter for middle side film lamination, that prepare for pneumatic sheeting.

10. Flying Knife

We adopt big chain knife that it works in low rotate speed but with great line cutting speed

Imported German ultrasonic probe with German chain, servo control system with high accuracy.

Touch screen connect with PLC system that keep same step with main machine.

11. Hot Knife

Baumer Sensor with servo system make sure the knife cutting in high accuracy.

600 degrees heating treatment hot knife blade make the strong body with long service life.

Touch screen connect with PLC system that keep same step with main machine.

12. Three rows chain with gear box driving syste

For the main laminating part adopts three rows chain with gear box driving system, that support machine run in high speed with high precision and low noise.

This structure also support machine run in long time but keep stability.

13. Fully Pneumatic laminating pressure system

The machine use pneumatic pressure for laminating pressure that would guarantee laminating effect, also have sensitive pressure adjustment and keep machine running in clean condition.